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Contents

4 About Qm Systems

6 Who Are We?

8 Automated Production Systems

10 Robotics

12 Automated Inspection & Test Systems

14 Industrial Control Systems

16 Conveying

18 Automated Handling Systems

20 Automated Production Management

About QM Systems

QM Systems are a leading turnkey provider of bespoke automation services and solutions across a wide range of industries, including Automotive, Rail, Aerospace, Pharmaceutical, Food and Beverage, Oil & Gas, Building services, MOD and Retail. With over 30 years trading experience QM Systems have evolved with the industry demands to become and innovative solution provider specialising in Automated production systems, Robotics, Industrial control systems, Automated test systems, Conveying, Automated Handling systems and automated production management.

Our in-house team combines mechanical engineering using 2D and 3D formats. Industrial software engineers proficient in Siemens, Allen Bradley, Mitsubishi, Omron, Keyence, Bosch, Schneider and many more. Electrical design and build using AutoCAD & Eplan, as well as a full build and commissioning team.

QM systems also has its own onsite install team and dedicated project managers to ensure that all projects stay on track and all project details are reported frequently and accurately.

QM systems also has its own onsite install team and dedicated project managers to ensure that all projects stay on track and all project details are reported frequently and accurately.

 

Who are we?

QM systems started trading in 1987 providing high precision electronic test systems into the MOD and telecommunications sectors. After initial success working with clients such as Motorola, Ericsson in electronic keypad testing,

QM systems gained required accreditations for the aerospace industry and have since frequently worked as a supplier to first and second tier aerospace companies we have a very close relationship with the aerospace industry and are proud to have played a pivotal role in several groundbreaking aerospace engineering projects.

Our high power multifunction multiplexer and power rack test system are both a direct result of our close involvement with the aerospace industry, developed specifically to provide solutions for testing aircraft power management systems and batteries.  An illustration of our stature as a provider of aerospace engineering test solutions can be seen in the fact that QM Systems was the first company on the Joint Strike Fighter (JSF) programmed to take delivery of the Lockheed Martin LMStar test platform, which our power rack was designed to interface with.

QM have since evolved to work a variety of alternate industries utilising our expertise accordingly.

In 2011 QM Systems launched a pioneering manufacturing management system, tailored in each case to fit our clients requirements this system has been fully developed in house by QM Systems and provides a unique ability for QM Systems to offer a capability to provide a full manufacturing build, test and control capability, a true ‘one stop shop’ for manufacturing and test requirements. With this unique capability our business continues to go from strength to strength. QM Systems primary goal is to provide “Innovation in Automation” to all of our clients.

An illustration of our stature as a provider of aerospace engineering test solutions can be seen in the fact that QM Systems was the first company on the Joint Strike Fighter (JSF) programmed to take delivery of the Lockheed Martin LMStar test platform, which our power rack was designed to interface with. QM have since evolved to work a variety of alternate industries utilising our expertise accordingly.

Our objective:

To be the supplier of choice

Our Goal:

To positively influence the success of our clients by becoming a valuable & respected partner of THEIR future

QM Systems… Innovation in Automation

QM Systems

Innovation in
Automation

Automated production systems

QM Systems are leaders in the creation of innovative, leading edge assembly systems for automated assembly processes.

Our complete custom assembly systems include requirements capture, design, manufacture, supply, commissioning and support.

From automated assembly aids through to complex robotic assembly and inspection lines, our automated assembly systems have been extensively deployed in both high volume and low volume industries, often assembling very intricate components.

QM Systems are able to offer complete assembly systems for operators in a variety of sectors such as food and beverage, pharmaceuticals, automotive, off highway, building services and retail .  Our particular expertise in aerospace engineering assembly allows us to bring rigorous project management and documentation procedures to the creation of all assembly systems. 

Many of our personnel have tier one client-side experience.  As a result, we understand that you need the most economic solutions throughout the life cycle of your automated assembly system. 

We also understand the need for a completely reliable support service and can structure service agreements/ contracts for comprehensive, 24/7 assistance to get you up and running again quickly if required.

Robotics

QM systems specialise in supplying turnkey robotic solutions for assembly, test, manipulation and production needs.

QM systems are proficient in Kuka, ABB, Mitsubishi, Fanuc, Kawasaki, Staubli, Universal and more. QM systems have worked on numerous robot integration projects employing monitored robot welding, precision inspection robotics, high pressure water jetting , fastening insertion robotics, Collaborative robotics, palletising, packaging  and more.

Our vast knowledge of manufacture stems from our varying  customers specifications which frequently dictate our manufacturers selection.

That said QM Systems will always recommend the most suited manufacturer for the application at hand.

 

Automated Inspection & Test Systems

QM Systems are able to offer a wide range of bespoke inspection and test solutions across all industry sectors. Services include the following.

  • Test equipment design & manufacture
  • Leak testing ADLT, Flow, fixed orifice
  • High pressure testing
  • Vision inspection, measurement, pattern match, Foreign body detect.
  • VISION 2D & 3D SMART systems
  • Surface inspection systems
  • Laser scanning 2D & 3D
  • Ultrasonic leak testing
  • Power management systems test
  • Battery testing, charging & discharging
  • Accelerated stress testing
  • Environmental testing
  • Simulation & modelling
  • Interfacing
  • Sensor testing
  • Fuel testing
  • Bespoke and prototype test systems
  • Production Line test systems

QM systems skilled engineers  program in National Instruments based programs such as TestStand, Labview, CVI, C#, visual Basic as well as many of our own designs.

Industrial Control systems

QM systems in house software team consists of a cross section of skills and disciplines such as  PLC Programming, Electrical Design, Electrical build and install Control panel manufacture, harness assembly, HMI design and implementation and much more.

With our own controlled laboratory environment to ensure that all panels are manufactured to the highest standards and away from the mechanical manufacturing process, QM systems demand high standards of design and build to ensure that our customers get the best in class product.

 

  • Multiplatform capabilities including : Siemens S7-300, S7-400, &  1200/1500 using Step-7 & TIA Portal.  Rockwell /Allen Bradley Compact Logix & Control Logix, Logix 5000. Mitsubishi Q Series & FX using IQ Works, Bosch ML65, Indraworks. Omron CX-ONE, Schneider Momentum & Quantum.
  • Communication Platforms include : RS232. RS485, Ethernet IP, ProfiNET, ProfiBUS, CC Link, DH+, MODBUS TCP, CIRCOS.
  • Autocad Electrical & OrCAD (PCB Design), EPLAN
  • True in house turnkey solution provider
  • Robotics : Kuka, ABB, Fanuc, Kawasaki, Mitsubishi, Motorman, Staubli, Universal and more
  • Wonderware SCADA
  • Servos and drives : Itoh Denki, SEW, Mitsubushi, Bosch, Lenze, IAI, SMC, Allen Bradley, Siemens, Oriental and more.

Conveying

QM systems conveying division manufactures a variety of conveyors dependant of production restrictions and product weight. QM systems have delivered systems using all of the following conveyors methods.

  • Power & free
  • Gravity Conveyors
  • Belt conveyors
  • Slat Band conveyors
  • Pallet conveyors
  • Chain conveyors (accumulating)
  • Slat conveyors (steel or plastic)
  • Food grade conveyors
  • Palletisers/De-palletisers
  • Turntables
  • Accumulating conveyors (zero line pressure)
  • Precision Conveyors
  • Shuttles
  • Case Elevators
  • Incline/Decline conveyors
  • Skid Conveyors
  • Inductive power transfers
  • Automated and laser guided vehicles (AGVs / LGVs)

Automated Handling systems

QM systems Automated handling systems include walking beams systems, Robotic systems, Manipulation handling, conveying handling and much more. As QM systems offer the full turnkey solution we frequently are asked to provide a handling system to manipulate a part built product through a series of manufacturing and test processes. QM systems offer you, innovative solutions that increase the performance of your facility through accurate, efficient, robust engineering, resulting in best in class material handling systems.

Automated Production Management

QM systems automated production management system is a bespoke software design that can be adapted via an open architecture approach to suit any customers production demands. Frequently used in semi-automated production facilities, the QM systems “Computer Aided Assembly” software allows our customers to monitor and track the manufacture of their product though each stage ensuring “No Fault Forward” manufacturing is achieved. The PC based system sits above the control system and grants permission in sequence to all third party equipment such as DC Tools, Leak detection equipment, DTI measurement, bar code scanners, servo and transducers, insertion pressing, force and distance management and much more.

All data taken can be stored and linked to a factory management system or can simply be stored locally. The CAA software is an ideal solution to hold full traceability of the manufacture of a product whilst using an operator based manufacturing process.

This system is most suited to applications with low volume throughputs that do not justify full automation or high precision assembly lines.

www.qm-systems.com
Production Facility
QM Systems Ltd
Castle Farm Business Centre
Worcester Road
Holt Heath
Worcester
WR6 6NJ

tel: 01905 621882
Headquarters
QM Systems Ltd
4 Manor Park Estate
Wyndham Street
Aldershot
GU12 4NZ

tel:01252 336 612 fax:01905 621883 email: enquiries@qm-systems.com
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